Asseco CEIT has introduced Twiserion Digital Manager, a cutting-edge software solution designed to redefine manufacturing operations by harnessing the power of Real-Time Location System (RTLS) technology. This comprehensive platform leverages digital twin insights to provide manufacturers with real-time visibility into all aspects of their operations, enabling precise coordination across production stages, equipment, and workforce.
In modern manufacturing environments, maintaining efficiency requires meticulous synchronization of processes, materials, and personnel. Twiserion Digital Manager addresses this challenge by offering a unified platform that tracks assets, optimises workflows, and eliminates bottlenecks. By seamlessly integrating with existing production infrastructure, the software ensures manufacturers can monitor work-in-progress, track critical equipment, and deliver materials dynamically—all while maintaining compliance with safety and quality standards.
At the heart of Twiserion Digital Manager lies the digital twin—an advanced simulation of the production floor that mirrors real-time operations. This virtual representation enables manufacturers to monitor every detail of their processes, from material flow and equipment usage to operator performance. By using RTLS technology, the system tracks assets and personnel with pinpoint accuracy, ensuring seamless coordination between various production components.
The digital twin doesn’t just provide visibility; it transforms data into actionable insights. By analyzing performance metrics in real time, the system highlights inefficiencies, predicts potential delays, and suggests optimisations to ensure smooth operations. According to an Asseco CEIT spokesperson, “Twiserion identifies bottlenecks and highlights stations where work is piling up before it escalates into a production delay. With constant tracking, manufacturers gain predictability and control over their operations.”
Twiserion Digital Manager is composed of seven modules that are integrated and each dedicated to tackling specific issues in the manufacturing process. They work together to give total control and visibility of operations:
Production Flow Tracking: It keeps an eye on the production of semi-finished goods and spots bottlenecks while making sure that materials are flowing smoothly from one workstation to another.
Smart Tools & Equipment Tracking: The real-time location system (RTLS) tags are used for tracking tools and equipment in the plant, thus eliminating the chances of asset loss and downtime caused by misplaced items.
Intelligent Material Delivery: The old practice of maintaining static supply schedules is no longer in use as this module allows for the creation of supply tasks that are dynamic and driven by demand, thus ensuring that materials not only reach the right place but also at the right time which leads to better overall efficiency.
Real-Time Safety Alerts: These advanced geofencing features will keep track of the movements of both operators and automated guided vehicles (AGVs) and issue warnings instantly to avoid collisions and improve safety at the workplace.
Forklift Efficiency: The module records the usage of forklifts, prescribing better routes and trimming idle time thereby enhancing the handling of materials.
Paperless Production Control: This will replace the manual-based production processes with digital ones and at the same time increase accuracy and reduce waste.
Production Performance Tracking: Managers will then have access to detailed productivity data to monitor performance, identify trends, and make informed decisions for improvement that will be continuous.
Each of these modules is powered by RTLS technology, which captures precise location data to provide real-time insights. For example, the Intelligent Material Delivery module dynamically adjusts supply tasks based on demand, ensuring materials arrive exactly when and where they’re needed. Similarly, the Safety Alerts module uses geofencing to monitor operator and AGV movements, providing instant warnings to prevent accidents and ensure compliance with safety protocols.
Together with Twiserion Digital Manager, manufacturers can get lots of advantages that are not limited to operational efficiency. The platform's power of streamlining and monitoring processes alone can lead to major cost reductions, while its safety features.